FiberglassBlog.com » coring

Preventing Rotten Balsa Wood Core

Sat, 27 Aug 2011 16:57:45 +0000

Balsa wood is a common construction material used in the manufacturing of fiberglass boats. Used as a core material, balsa wood is placed between two layers of fiberglass to add strength and rigidity to structures that require it, usually the deck, many times the hull, and sometimes the other areas that require strength.

Using this wood in a marine environment where the boats are constantly exposed to water is dangerous because of the ability for the balsa wood to rot. Once water enters the cored areas of boats using balsa wood, it is a complicated repair job. The balsa wood is between two layers of fiberglass, and to remove and replace it requires removing a layer of fiberglass. This usually involves grinding and sawing as seen here:

As you can see, there is a lot of dust created from removing the fiberglass to get to the rotten balsa. The balsa must then be replaced before the removed fiberglass layer is restored. Care must be taken to ensure that this is completed correctly in order to maintain structural integrity of the area that is being repaired.

To prevent balsa rot in the first place, care must be taken when doing activities that have the potential to expose it to water. Adding fittings and features to structures that contain balsa wood require careful craftsmanship to prevent water infiltration.

Installing fixtures and fittings through balsa wood is possible, but careful work upfront will be very valuable in the long run. There are several ways to do this, one of them is here:

This method of making holes through your balsa wood-cored structure will provide a wall of epoxy resin around the hole and keep the balsa wood back away from any water that may pass through the hole. Good marine-grade sealants applied to the hardware will add another layer of protection.

No related posts.

Related posts brought to you by Yet Another Related Posts Plugin.

Wind Blades

AKeson — Tue, 16 Jun 2009 13:06:34 +0000

The new composites application that everybody is discussing is composites wind blades. The large, three-bladed wind generators have been around for a few decades, mostly in Europe. The U.S. has been catching on in the last couple of years as a way to make cleaner electricity. These windmills are very tall, and have blades that are 100 to 400 feet long, depending upon output rating and location.

The wind blades use glass carbon fiber, resin, and coring to make a long, stiff and lightweight blade that will attach to the hub of the windmill. These blades are very long, requiring huge manufacturing facilities to make them. The transportation of these blades is important as well, as they require specialized trucks and trailers to handle such large pieces. Large cranse are required to lift them into place at the job site. They are relatively heavy, and must be lifted fairly high, requiring a significant lift capacity.

Resin infusion with epoxy resins is the normal manufacturing technique of which I am aware. They use compsite molds that have a constantly changing surface shape due to the complex geometry of the blade. The holy grail for these blades is to make longer blades at lower weight.

This application again demonstrates the advantages of composites. Complex geometry, high strength to weight ratio, and impact resistance are important aspects of wind blades.

There are several manufacturers of the wind blades in the U.S. MFG is a specialty composites molder that has been around for ages and is in the wind blade market. Vestas is another company with operations in the U.S., along with LM Glasfiber, as well as others.

No related posts.

Related posts brought to you by Yet Another Related Posts Plugin.

Stiff to the core

AKeson — Tue, 27 Jan 2009 14:45:00 +0000

The thickness of the laminate will affect its stiffness. Stiffness can be increased by adding structural supports to the backside of the laminate, such as bulkheads and stringers in a boat. Another way to increase stiffness while minimizing the weight of carrying a solid glass and resin cross section is to use a core material.

Core materials are fairly wide ranging. They include wood; especially end-grain balsa and plywood. Plastics such as foamed PVC, foamed polyurethane, honeycombed polypropylene, and several others can be used with success. Paper honeycomb and cardboard can also be used with success in the proper application.

The biggest key to successful core use is successful adhesion and capture of the coring material. It needs to be part of the laminate in order to be beneficial. Each material has their own downfall, and these must be considered for each application. Wood and paper rot if exposed to water. Some of the thermoplastics materials melt and deform under high temperatures. Some are too expensive. Plywood and Balsa have density ranges across the sheets, while plastics are much more controlled and consistent.

Ideally the core material is placed directly in the center of the cross-section of the laminate so that the neutral axis passes in the center of the core material. This balances the loading forces of compression and tension under loading conditions from either side. The thickness of the coring can be determined through laboratory testing of panels differing by only the one variable of thickness.

No related posts.

Related posts brought to you by Yet Another Related Posts Plugin.